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Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
     
    Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
    • Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
    • Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
    • Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
    • Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers
    • Buy cheap Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg from wholesalers

    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    Ask Lasest Price
    Brand Name : Grand Packing
    Model Number : HLSG-600
    Certification : CE
    Price : negotiable
    Payment Terms : L/C, T/T, Western Union, MoneyGram
    Supply Ability : 20 sets per month
    Delivery Time : 35 days
    • Product Details
    • Company Profile

    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    HLSG-600 Super Mixing Granulator


    1. Overview

    Our company, as a enterprise specialized in the development, manufacturing, sales and service of pharmaceutical machinery, has been honored over years with the titles of credible unit Our products have passed CE (CONFORMITE EUROPEENNE) quality certification and sell well all over the country; some of them are exported to America, Europe, Oceania, West Asia and Southeast Asia.

    HLSG-series super mixing granulator is a new generation of granulating equipment recently developed by our company, which can finish the procedures of mixing, wetting, granulating one time, with effective granulation, in compliance with GMP standard.

    This machine collects the light source, power supply and pneumatic source in one. It employs several advanced techniques such as Siemens PLC control, human machine interface, touch screen display, stepless frequency converter, photo-electricity monitor and control. At the same time, we add our creative designs of adhesive feeding device in different ways such as dripping, automatic safety protection device, jacket heating and temperature control system into this machine. Therefore, it gets such advantages as multiple functions, high automatic degree, saved usage of adhesive, short time for granulating, high-quality of finished granules. This machine can mix different kinds of powders or paste materials and make them into small solid granules with uniform size and high pelletized ratio, which is suitable for mixing granulation in such industries as pharmacy, food, chemicals and metallurgy, especially for the mixing granulation of Chinese medical extract or herbal powder, solving the technical problem of turning the Chinese herbal medicine into patent medicine. After putting into market, the reflection from user is good.


    2. Performance and Characteristics

    It adopts Siemens PLC micro-computer control, human machine interface and touch screen to display the operations. The temperature, operating time, speed and formula are input to micro-computer and auto-controlled according to procedures, easy to operate with high automatic degree.

    Add a set of V shape cutters on the basis of traditional straight shank cutter so that the cutters can action in both horizontal and vertical directions in material cutting process, which can reduce the granulating time. Cooperating with the unique mixing paddle of this machine, it’s helpful to scrape away the attachment inner container to reduce the material sedimentation around container in-wall & at bottom and the collision to in-wall, at the same time, improve granulating efficiency and pelletized ratio, reduce the fine powder content below 8%. It adopts jacketed pot technique, which can heat or cool the material as required. The temperature in tank can be regulated by micro-computer automatically with temperature departure less than ±20C.

    Provide the dripping device together with this machine. The adhesive addition can adopt dripping or direct mixing ways according to different requirements for different medicines, which can save around 20% consumption of adhesive, good effect of mixing granulation.

    The safety protection device is complete and reliable. When the pot cover is under opening status, the main machine can only be started to operate by password and can’t be started by other people so that ensure the safety of operators and machine. It can reserve vacuum feeding port at the part of pot cover, at the same time, equip with dedusting unit and adhesive filling port. We can monitor the granulating status in different stages through the sight glass to realize the non-dust operation in granulating process.

    The cutter and revolving shaft of mixing paddle adopt double composite technology of rubber gasket with oil and spiral with air to seal, which completely solve the big problem of shaft seal easy to fail. The shaft seal is made into pulling type and can be dismounted, easy to maintain.

    The mixing and granulating can be finished with one step, increasing the efficiency 4-5 times. The finished granules are solid with uniform size and high pelletized ratio. The granule size and bulk density can be adjusted optionally, suitable for the mixing granulation of Chinese herbal powders with big difference between chief herb and ingredients, Chinese medical extract, achieving good result.


    3. Working Principle

    This machine consists of machine frame, double-layered pot, pot cover, mixing paddle, cutter, material outlet, feeding device, flying cutter revolving, mixer revolving, heating or cooling system and automatic control system.

    This machine uses the jacketed pot as material container, mixing movement and cutters revolving as power. After starting the machine, use the mixing paddle to mix the materials with setting revolution speed; then add the adhesive through feeding device to make it mix with materials to become granules in short time; next cut them into satisfactory granules by the high-speed revolving cutters; at last open the outlet to discharge the finished products from jacketed pot. We can get the final granules with different sizes via adjusting the revolution speed of mixing paddle and cutter.


    4. Main Structures and Functions

    1. Machine frame

    It’s made by the welding angle steel and plate steel, covered by stainless steel on the surface. The main function of machine frame is supporting each assembly unit. There are mixing motor, mixing reducer and pneumatic components for pot cover moving up and down, turning forward and backward installed inside it.

    2. Mixer revolving and jacketed pot

    The power for mixer revolving is provided by a motor and the output shaft of reducer is mixing shaft. The mixing paddle is fixed on the mixing shaft by the screw nut. The motor and reducer are installed under the machine bedplate while the jacketed pot above the bedplate. There is dismountable or seal assembly installed between mixing shaft and jacketed pot.

    3. Cutting mechanism

    The cutting mechanism functions through a motor and the cutter shaft linked with the motor shaft revolving. The cutters in the pot are revolving with high speed to keep cutting the material into granules. There is seal assembly installed between cutter shaft and motor base.

    4. Pot cover

    The pot cover is a stainless steel cover, like the head of pressure vessel. It has T shape silicone rubber seal under the pot cover. When the pot cover is pulled down by vertical column, it will be enclosed with pot frame. There are observation hole, thick liquid dripping hole and exhaust hole.


    5. Discharge door

    The discharge door is installed on the top of one anti-revolving cylinder. When the air cylinder pushes forward, the clean air is ejected to the outlet by the air nozzle to clear away the particle at the discharge port, closing the discharge door smoothly. When the air cylinder draws back, the discharge door opens and the granules will be discharged from the outlet automatically under the driving of paddle blades.


    6. Automatic lifting device of mixing paddle (as right picture showing)

    Remark: no this device for machine lower than HLSG-100 model

    The main feature of this device is lifting the mixing paddle installed on the spline shaft, which is connected with air cylinder by coupling, to realize the thorough washing at the bottom of granulating pot and we can observe the cleaning condition of the part covered by mixing paddle,which can eliminate the dead angle for cleaning pot to avoid the contamination with medicines in next procedure. So this device successfully solves the longtime difficult problem for cleaning the granulating pot.

    Instruction: in the past production technology, the mixing paddle is fixed in the granulating pot, 0.5-1mm above pot bottom. When washing the pot, it can’t be cleaned off, which may cause contamination in next procedure. This is the longtime existing problem for super mixing granulator.


    5. Main Technical Parameters

    ModelHLSG-600
    Hopper Volume600L
    Material input quantity75—220KG/batch (the material density is 0.5 g/ml)
    Operating timeMixing about 8 minutes, granulating 15-20 minutes for each batch.
    Finished granule sizeAbout Φ0.14-Φ1.5mm (12-100 meshes)
    Hybrid motor30KW 6 magnetic poles
    Revolution speed of mixing paddle (controlled by frequency converter)20-200 r/min
    Granulating motor11KW 2 magnetic poles
    Revolution speed of granulating blade (controlled by frequency converter)50-3000 r/min
    Compressed air0.3m3 0.7Mpa (provided by users themselves)
    Cooling water connectorΦ10mm
    Compressed air connectorΦ10mm
    Height of discharge port1200mm
    Main frame dimension (L×W×H)2980×1200×2500mm
    Weight2300kg

    6. Component Allocation List


    No.NameModel and Spec.QtyOrigin
    01Frequency converterVFD300B43A1Delta
    02Frequency converterVFD110M43A1Delta
    03Touch screen (color)SMART 700 IE1Siemens
    04PLCISR30 -0AA01Siemens
    05Master switch with lockZB2-BG2C1Schneider
    06Circuit breakerC32N3C/63/50/251 for eachSchneider
    07Single-pole circuit breakerC32N1C/101Schneider
    08Switching power supplyS-50-241Delta
    09Miniature relayRXM2LB2P74Schneider
    10Proximity switchLC1E65M5N1Schneider
    11Emergency stop buttonZB2B54C1Schneider
    12Temperature controllerSW-C41Shanghai
    13Thermo coupleK shape1Zhejiang
    14MotorY180L-6 30KW1Shanghai Lichao
    15MotorY112M-2 11KW1Shanghai Lichao
    16Magnetic valve4V-210-101AIRTAC
    17Electro connecting pressure gauge1.6MPA1Zhejiang
    18Magnetic valve4V230C-081AIRTAC
    19BuzzerAC220V 0.25W1Jiangsu
    20Magnetic valve4V210-083AIRTAC

    Machine features

    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    1. The mix blade is liftable and adjusted in the touch screen,so when we do the cleaning, it is no need to uninstall the blade, also there is not any dead corner, the cleaning is easy and sufficient.


    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    2. The discharge mouth is with the 45 degree angle of inclination, not the common 90 degree from others

    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    3. There is human hole with observing light.


    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg


    4. The handrail is detachable and movable. Normally the handrail from other manufacturer are welded and can’t be detachable.

    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    5. The vaccum feedering can be installed on the equipment or put on the floor as per the room size.


    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg

    6. The screen is made with several layers and thick, it won’t be broken, even an adult to stand on it is acceptable .It is intergal mesh, the mesh holes are uniform, so the air inlet is also uniform, which brings an eddy when drying and granulating.


    Exhibition and customer show


    Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg


    Product Tags:

    super mixer

      

    wet granulation equipment

      
    Quality Super Wet Granulator Machine HLSG-600 SS316L SS304L 2980×1200×2500mm 2300kg for sale
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